Porcelio
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DIGITAL TWIN

Kilnex

Simulate the burn before you fire it.

A physics-informed twin of the kiln and body that predicts fired caliber, tone, and planarity before a piece enters the kiln.

Kiln 3 · firing curve ● LIVE
1300 600 preheat soak cool
1284°PEAK °C
+0.2%CALIBER Δ
V0TONE GRADE
The problem

Batches are committed on intuition

A ceramics plant commits a batch to a 1,100–1,300°C firing cycle largely on the kiln master's intuition. Clay shrinks unpredictably, glaze behaves differently on each body, and a small drift in the curve produces warpage, dunting, tone shift, or off-caliber pieces, discovered only after the burn. Offline simulators are slow and never close the loop with the real kiln.

WITHOUT A TWINTODAY
Curve designintuition
Shrinkageestimated
Fired outcomeunknown until burn
Learning loopnone
The solution

A physics-informed twin of the kiln and body

Kilnex simulates the firing curve, shrinkage, vitrification, tone, and glaze behavior for a specific body-and-glaze recipe and predicts fired caliber, shade, and planarity before firing. Technologists run what-if curves, and Kilnex returns the curve that hits target spec at the lowest energy and defect risk, then hands those setpoints to the kiln or exports them to Thermiq and Glazio.

  • Kiln-and-body twinFiring curve, shrinkage, vitrification, tone, and planarity prediction.
  • What-if firing curvesExplore trade-offs between energy, yield, and quality in simulation.
  • Setpoint exportHand curves to the kiln, or to Thermiq and Glazio.
TWIN OUTPUTKILNEX
Predicted caliber+0.2%
Predicted shadeV0
Energy vs. base-11%
Dunting risklow
Confidencecited
Capabilities

What Kilnex simulates

Built on Omniverse-class simulation, trained on real fired outcomes labeled by Vitreo.

Shrinkage & vitrification

Models how each body shrinks and vitrifies through the curve, per recipe.

Caliber & planarity

Predicts fired dimensions and flatness so caliber drift is caught before firing.

Tone & glaze behavior

Simulates shade and glaze response to the atmosphere and curve.

Impact

Hit spec before the burn

Before the burn, predict caliber, shade, and planarity
Lower energy curves tested safely in simulation
Fewer scrapped and downgraded first-fire batches
In the ecosystem

How Kilnex connects

Kilnex is the decide layer of the loop. It's trained on Vitreo's fired-defect labels, and its simulated firing curves feed Thermiq's energy plans and Glazio's decoration setpoints, so the whole plant fires against a validated target.

Trained by VitreoFeeds ThermiqFeeds GlazioSetpoints to kiln
ECOSYSTEM LINKSKILNEX
Trained onVitreo labels
FeedsThermiq energy
FeedsGlazio decoration
RuntimeDGX/HGX + RTX
Deployment

Getting Kilnex live

A paid pilot on one line, a hard metric, then expansion.

Recipe onboarding

Load body-and-glaze recipes and historical fired outcomes to calibrate the twin.

What-if simulation

Technologists test firing curves against caliber, tone, and energy targets.

Setpoint handoff

Export the winning curve to the kiln, Thermiq, and Glazio.

Closed-loop learning

Vitreo labels the real outcome and sharpens the twin for next time.

“We used to prove a new body in the kiln, one scrapped batch at a time. Now we prove it in simulation first.”
RD
R&D TechnologistNew-product development (illustrative)
Fits your line

Kilnex drops into your stack

Kilnex reads from the equipment and data systems you already run, no rip-and-replace.

Kiln & press OEMs

Roller kilnsTunnel kilnsHydraulic pressesExtruders

Glaze & decoration

Glaze linesDigital decorationEngobe applicationRobotic cells

Inspection & data

Profile scannersSCADA / PLCMESHistorian

Ceramics groups

Multi-siteR&D labsSustainabilityQuality
Kilnex FAQ

Answers for plant leaders

What hardware does Kilnex need?
Kilnex runs on DGX/HGX plus RTX for Omniverse-class simulation, with results served to technologists' workstations. GPUs are essential, the physics simulation is the core workload, not optional acceleration.
Can it model our specific bodies and glazes?
Yes. The twin is calibrated per recipe using your historical fired outcomes, and it gets sharper as Vitreo labels new burns.
Does it control the kiln directly?
Kilnex produces validated setpoints. It can hand them to the kiln via Porcelio's control layer or export to Thermiq and Glazio, keeping technologists in the loop.

Put Kilnex on your line

Prove a body, glaze, or firing curve in simulation before you commit the kiln. Scope a Kilnex pilot with your R&D and process teams.